Our Rapid Response Cutting Tools Service is here to keep your production on track when problems strike. As the UK’s largest PCD manufacturer, we offer a unique combination of skill, speed, and flexibility. Our agile workforce can design and produce any cutter within days, whether you need a bespoke solution or a fast refurbishment.
Our founding company ethos of ‘The right tool for the right job’ means we always seek solutions, not problems, and our teams manage each project to ensure quality and speed from start to finish. With additional capacity dedicated exclusively to rapid response, our regular production schedule remains uninterrupted!
Our commitment to agility has been central to Exactaform’s reputation.
We maintain flexible manufacturing processes that allow us to tackle urgent and complex orders without compromising quality.
While many companies employ JIT (Just-In-Time) and Lean Manufacturing, Exactaform takes this further by adapting our operations to meet demand instantly.
By combining PCD reaming with a carbide milling cutter, we helped a customer increase productivity by 32%. When the customer experienced machine downtime, we designed and manufactured a new tool in just 7 working days.
Delivery: 7 working days.
For a customer needing three PCD Countersink Cutters urgently, we modified existing tools from stock to meet exact specifications, delivering them within 24 hours.
Delivery: 1 working day.
A US-based company requested our specialised PCD carbon drill urgently. We customised the design to their specifications and shipped three drills overseas within 4 days.
Delivery: 4 working days.
In a case requiring reverse engineering of a complex form drill, we produced a replacement tool in just 7 days, allowing the customer’s production to continue despite an unforeseen setback.
Delivery: 7 working days
To address a production halt, we supplied a solid carbide form tool within 1 day while the PCD counterpart was in progress, minimising downtime.
Delivery: 1 working day.
A customer urgently needed replacements after rejecting a batch from a competitor. Using our rapid response service, we produced the tool within 2 days.
Delivery: 2 working days.
We delivered a unique carbide form tool with end-cutting geometry that surpassed a competitor’s tool in durability, manufactured within 2 days.
Delivery: 2 working days.
This form tool required absolute precision, which we achieved using highly repeatable EDM technology, ensuring a quick, high-quality result within 2 days.
Delivery: 2 working days.
Exactaform’s rapid response service combines the technical, engineering, design, production, and quality control teams to ensure that each tool meets our high standards.
Whether for PCD or carbide tooling, our flexible processes allow us to be agile to urgent requests