High Speed Steel (HSS) is a versatile cutting tool material known for its toughness, heat resistance, and ability to maintain sharp cutting edges at moderate speeds. Unlike carbide, HSS tools can be used in less rigid machining environments and are well-suited for applications where cutting conditions are less stable. Their durability makes them ideal for general machining, drilling, tapping, and milling across a wide range of metals. HSS tools are widely used in aerospace, automotive, and hydraulic component industries, providing a cost-effective solution for manufacturers who need reliable performance without requiring the ultra-high speeds necessary for carbide tools.
HSS tools (High-speed steel tools) offer a combination of durability, flexibility, and cost-effectiveness, making them an excellent choice for many machining applications. HSS performs well in unstable cutting conditions, where vibrations or interruptions might cause carbide tools to be less effective. Additionally, HSS tools can run effectively at lower cutting speeds, making them ideal for machines that lack the high-speed capabilities needed for carbide. Their toughness and resilience allow them to withstand heavy loads and varying conditions, making them a great choice for drilling, milling, and tapping applications. For manufacturers looking for a balance of performance and affordability, HSS tools remain a good choice.
HSS tools are widely used for machining metals where toughness, flexibility, and lower-speed capability are essential. Unlike carbide, HSS performs well in unstable cutting conditions and is effective for interrupted cuts or machines with lower spindle speeds.
Commonly machined materials include:
HSS is used in drilling applications, milling tools, and high-speed steel drill bits, making it an excellent choice for machining mild steel and high-speed steel components in aerospace industry and automotive industries.
HSS tools are used for machining aluminium wing panels, ribs, stringers, and flying controls, as well as titanium pylons and load-bearing structures. In military aerospace, HSS tools are also used for landing gear, older aircraft structures, and various components where machining conditions are less stable.
Essential for cutting aluminium turbo housings, pump housings, cylinder heads, and gearbox housings. They are also used in cast iron engine blocks, brake callipers, and steel steering systems and drive shafts. HSS tools are also essential for machining mild steel, tool steel, and high-speed steel for manufacturing processes involving deep hole drilling and accurate drilling.
These tools excel in high-abrasion processes where a smooth milling cutter is needed for grinding applications and milling operations.
Exactaform designs and manufactures bespoke HSS tools for industries requiring precision and durability. From bespoke drills and taps, reamers and end mills, precision drill bits, and milling tools for industries requiring superior toughness. Our drill bit type options include centre drills, solid carbide drill bits, and multi-material drill bits, we provide tailored solutions to enhance machining efficiency.
With decades of expertise, Exactaform delivers high-performance HSS tooling for precision machining, high-quality carbide drill bits and high-speed steel drill bits for drilling in metals. Through the acquisition of PJ Tooling, we’ve also strengthened our capabilities in HSS tools for hydraulic components, combining our innovation and experience with their long-standing industry expertise. Our technical team provides strategic advice to help you select the best cutter for your machining challenges.