About the Exacta-Set Milling System
After many years of observing and studying the offerings in the marketplace for PCD milling cutters and with our own experience with monoblock options, we have developed what we believe is the best option that provides a sensible combination of durability, stability, and simplicity as a platform for cartridge style PCD milling.
We have the ability to successfully provide for all of your tooling needs from start to finish with regard to PCD Milling, PCD Drilling, PCD Reaming, PCD Insert Tools, and PCD Inserts.
PART NO. | CUTTER DIAMETER | INTERFACE BORE SIZE | PILOT HEIGHT | DRIVE KEY WIDTH | SET HEIGHT | COOLANT METHOD | NO. OF POCKETS | BODY MATERIAL |
414-50.8.12.7 | 2.00" | 0.50" | 0.57" | 0.25" | 2.00" | Screw | 6 | Steel |
414-63.5.19.05 | 2.50" | 0.75" | 0.75" | 0.31" | 2.00" | Screw | 8 | Steel |
414-76.2.25.4 | 3.00" | 1.00" | 0.75" | 0.38" | 2.00" | Screw | 10 | Aluminum |
414-101.4.31.75 | 4.00" | 1.25" | 0.75" | 0.50" | 2.00" | Screw | 12 | Aluminum |
414-127.0.38.1 | 5.00" | 1.50" | 1.00" | 0.63" | 2.375" | Plate | 16 | Aluminum |
414-152.4.38.1 | 6.00" | 1.50" | 1.00" | 0.63" | 2.375" | Plate | 20 | Aluminum |
414-203.2.63.5 | 8.00" | 2.50" | 1.25" | 1.00" | 2.375" | Plate | 24 | Aluminum |
414-254.0.63.5 | 10.00" | 2.50" | 1.25" | 1.00" | 2.375" | Plate | 28 | Aluminum |
414-304.8.63.5 | 12.00" | 2.50" | 1.25" | 1.00" | 2.375" | Plate | 36 | Aluminium |
Aluminium Body available for most sizes.
Lightweight - easier on spindle acceleration and deceleration.
Absorbs much of the shock with a machine crash - acts like a fuse.
Anodize hard-coat surface has 70 Rc hardness.
Fully Adjustable Axially.
Provides the best surface finish for a milling cutter.
Provides the best opportunity for longest tool life.
Chip Deflection.
Chip Deflection build into the cutter body to keep cost out of the cartridge.
The cutting forces help drive the cartridge into the pocket providing the best stability for the cartridge while in the cut.
*If the cartridge is adjusting too far above the final set hight, loosen the Cartridge Mounting Screw and lower the cartridge to re-start the Milling Cutter Assembly Adjustment Process
Face Mills: The Exacta-Set PCD Milling System
Discover the Exacta-Set PCD Milling System – a high-performance face milling solution designed for precision, durability, and efficiency in composite and aluminium machining applications.
How do I know if a custom machining tool is right for my application?
Part of that assessment consists of a decision on your tooling capabilities.