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General Manufacturing Case Study

Exactaform Case Study, Kawasaki Motors USA.

Customer:

Kawasaki Motors

Location:

USA

Tool type:

160mm PCD Face Mill

Material:

Aluminium

Date: 10/04/2025

Exactaform Face Mill Reduces Kawasaki Motors USA Costs By 58%

Kawasaki Exactaform Case Study

Exactaform’s 160mm PCD face mill delivered exceptional performance and cost savings in the machining of aluminium engine blocks without sacrificing precision, speed, or tool life. When Kawasaki Motors USA set out to improve efficiency on a high-volume production line, they needed more than just a cutting tool supplier. They needed a strategic partner that could rethink the process from the ground up.

What’s Inside The Case Study?

  • How a redesigned face mill reduced consumable use and setup time.
  • Why insert layout and chip control made all the difference.
  • The numbers: measurable savings and long-term impact on operations.